Accelerated Aging Medical Laboratory Testing

Medical Laboratory Testing: Accelerated Aging

Accelerated Aging testing uses elevated temperature and controlled humidity to simulate the effects of real time aging on medical materials and packaging in a much shorter timeframe. By applying the Q10 rule and other established models, testing can predict how sterile barriers, plastics, coatings, and components will perform over months or years of shelf life. For medical manufacturers, this testing is essential to validate that products maintain sterility, mechanical properties, and overall integrity throughout their labeled expiration date.

Applus+ Reliable Analysis maintains environmental chambers capable of precise temperature and humidity control, along with supporting mechanical, visual, and chemical evaluation methods. In addition, our sister lab Applus+ Keystone Compliance offers an accelerated aging calculator that helps manufacturers estimate testing timelines and determine the duration required to simulate target shelf life conditions before testing begins.

These tests support critical standards such as ASTM F1980 for sterile barrier systems and ISO 10993-18 for material characterization. Manufacturers use accelerated aging data to establish shelf life, qualify new materials, and demonstrate compliance for FDA and EU MDR submissions. Applus+ Reliable Analysis delivers consistent, well documented results using equipment already operating daily under our ISO/IEC 17025 accreditation.

Common Accelerated Aging Medical Testing Standards

ASTM F1980 Accelerated Aging of Sterile Barrier Systems

ASTM F1980 provides a standardized approach for accelerating the aging of sterile barrier systems using elevated temperature and humidity to simulate real-time shelf life. The guide uses the Q10 rule to calculate equivalent aging time and evaluates package integrity, seal strength, and barrier performance after aging. It is the primary method for medical packaging, gowns, drapes, and sterile wraps to predict how long they will maintain sterility under normal storage conditions.

ASTM D3045 Heat Aging of Plastics Without Load

ASTM D3045 outlines procedures for exposing plastic specimens to elevated temperatures in air ovens without applied load to simulate long-term thermal aging. The standard measures changes in physical, mechanical, and visual properties before and after exposure. It is commonly used for medical plastics in tubing, films, housings, and components to assess long-term thermal stability, color retention, and property degradation that may occur during storage or use.

ISO 11607-1 Packaging for Terminally Sterilized Medical Devices

ISO 11607-1 requires validation of sterile barrier systems, including the use of accelerated aging to demonstrate that packaging maintains sterility throughout its labeled shelf life. The standard combines elevated temperature and humidity to simulate real-time aging and evaluates seal strength, microbial barrier properties, and physical integrity. It is the key international standard for medical sterile packaging, gowns, drapes, and wraps.

ASTM D573 Deterioration in an Air Oven

ASTM D573 exposes rubber and elastomer specimens to elevated temperatures in air ovens to simulate long-term thermal aging. The standard measures changes in hardness, tensile strength, elongation, and other physical properties before and after aging. It is widely applied to medical seals, gaskets, tubing, and elastomeric components to predict how they will perform after extended storage or use at body or elevated temperatures.

Expert Laboratory Testing for Accelerated Aging

Applus+ Reliable Analysis stands ready to support your medical device and sterile packaging accelerated aging testing needs. Our ISO/IEC 17025 accredited laboratory already maintains the necessary environmental chambers and evaluation capabilities, allowing us to efficiently add these medical standards with only minor validation and training.

Whether you are validating new sterile barriers, establishing shelf life for implants and disposables, or qualifying materials for long-term storage, our team provides accurate and reliable data backed by decades of materials testing expertise. We invite you to Contact us to discuss how our expanded medical testing capabilities can support your next project or regulatory submission.

Additional Applus+ Reliable Analysis’ Commercial Medical Testing Capabilities

Whether it be material EMC, environmental, fabrication, or durability testing, Applus+ Reliable Analysis has a full lab of test equipment, which permits us to provide short lead times on scheduling. Our team strives to give our customers more time and energy on product development rather than testing.

Below is a list of common medical testing types that Reliable Analysis offers. Don’t see what you are looking for? Contact us, and we will determine the best course of action.

Why Trust Reliable Analysis?

Applus+ Laboratories

Globally Recognized Reports

Reliable Analysis delivers globally recognized, comprehensive reports designed to support fast, confident engineering decisions backed by clear, repeatable data.

 

 

Constant Communication

Our team maintains constant communication throughout every test program, ensuring you’re informed, aligned, and supported from kickoff to final report.

 

Experienced Engineers

With deeply experienced engineers who take a consultative approach, Applus+ Reliable Analysis connects expert insight with actionable, reliable results.